Efficient Solution to Filter Clogging in Vacuum Oil Purifiers Enhances Equipment Operational Efficiency
Vacuum oil purifiers, as essential equipment in industrial production, play a crucial role in ensuring production efficiency and product quality. However, filter clogging has long been a persistent issue for many enterprises. Recently, an industrial equipment maintenance company, through in-depth analysis and practice, summarized a set of highly effective methods to resolve filter clogging, achieving remarkable results.
1. Pre-Treatment of Oil to Reduce Filter Clogging
The company first pre-treated the oil, effectively removing large particulate impurities through sedimentation and centrifugal separation. This step significantly reduced the burden on the filters and extended their service life.
2. Selecting Appropriate Filters and Implementing Multi-Stage Filtration
To address varying levels of oil contamination, the company selected filters with appropriate precision and adopted a multi-stage filtration approach. Coarse filters were used for initial filtration, followed by high-precision filters for fine filtration, effectively preventing filter clogging.
3. Heating the Oil to Reduce Viscosity
For high-viscosity oils, the company implemented heating measures to moderately increase the oil temperature, thereby reducing viscosity and improving fluidity. This approach minimized the risk of filter clogging.
4. Regular Filter Replacement and Pressure Differential Monitoring
The company established a strict filter replacement schedule and promptly replaced filters based on pressure differential changes. By monitoring the operational status of filters in real time, the company ensured that filters were always in optimal working condition.
5. Dehydration Treatment to Prevent Moisture Accumulation
To tackle high moisture content in the oil, the company introduced dehydration equipment to effectively remove water from the oil. This prevented the formation of sticky substances caused by the combination of moisture and impurities, further reducing the likelihood of filter clogging.
6. Training Operators and Standardizing Operational Procedures
The company also enhanced training for operators, ensuring that each operator was proficient in the equipment’s operational procedures. This minimized filter clogging issues caused by improper operation
7. Regular Equipment Maintenance and Cleaning
Finally, the company developed a detailed equipment maintenance plan, conducting regular inspections and maintenance to keep the equipment clean and prevent impurities from entering the oil system. This ensured long-term stable operation of the equipment.
Conclusion
Through the above measures, the company successfully resolved the issue of filter clogging in vacuum oil purifiers, not only improving equipment operational efficiency but also saving significant maintenance costs for the enterprise. ASSEN currently uses flange connection to make it easier to remove the filter element and improve cleaning efficiency.
This successful experience provides valuable insights for other companies, demonstrating the importance of scientific management and technological innovation in industrial production.
ASSEN is a professional oil purifier manufacturer, and we are devoted to resolving any of your oil filtration issues.
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